High Purity Alloy


Handy & Harman manufactures a complete selection of metal joining products

North America’s Largest

The Handy & Harman Precious Metals Fabrication Group is North America’s largest supplier of brazing and soldering filler metals. We became the largest by offering a complete selection of metal joining products, comprehensive fabrication services and knowledgeable technical support.

In this brochure, we would like to introduce you to our Premabraze family of high purity, low vapor pressure alloys. Premabraze alloys are manufactured by utilizing a combination of state-of-the-art vacuum casting equipment, an ISO 9002 and OS 9000 registered quality system and highly trained personnel; ensuring the world’s highest quality metal joining materials.

For thousands of companies around the world, Handy & Harman supplies the brazing and soldering consumables that produce billions of successful joints every year. We look forward to the opportunity to serve your needs as well.

 


Fire assay for chemical analysis of  Handy & Harman’s Laboratory. (Circa 1950’s)

 

The Handy & Harman Story

Today, Handy & Harman is a widely diversified company; fabricating thousands of products for a broad spectrum of industrial users. We began our business life in 1867 as a trader of precious metals, but soon became precious metal fabricators, refiners and processors. Of special significance was the development of a major new product line: brazing filler metals and fluxes for joining metals. As early as 1905, we began supplying our customers with small quantities of customized “silver solders” used to join or repair silver articles. These solders gradually found application beyond the arts industry and were increasingly used by general industry to join all types of metals with strong, leak-tight bonds. These materials became known as "Easy-Flo®, Sil-Fos® and Handy Flux" and have been synonymous with brazing excellence for over 65 years.

Over the years, Handy & Harman technicians continued to develop several groundbreaking new product families including: the "Braze" family of alloys for cadmium-free metal joining, Trimet®, a tri-metal clad metal strip for joining mining and cutting tools, and Premabraze® high purity vacuum tube grade filler metals for electrical/electronic applications.

To meet the needs of our customers, both now and in the future, we have invested millions of dollars into our manufacturing facilities. One example of this is our recent addition of an arc emission spectrometer to measure trace impurities, ensuring our customers only the highest purity materials. This, in addition to our R&D programs, will enable us to continue to supply the highest quality, most advanced products in the industry and satisfy all your metal joining requirements now, and in the future.

 


Premabraze filler metals are available in strip, wire, powder, and preformed rings and shapes

High Purity Applications

Today the performance demands made on aerospace, medical, electronic and other commercial equipment are so exceptional as to require an unparalleled degree of reliability. Many of these hi-purity, hi-tech brazed assemblies can only be as reliable as their sub-components. The failure of any of which could be catastrophic.

Handy & Harman , one of the world’s leading producers and fabricators of brazing materials, has worked closely with many of these manufacturers in developing and manufacturing their Premabraze and other high purity vacuum tube grade brazing filler metals to meet today’s exceptional specifications.

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Wire drawing equipment enables us to supply our customers with exact wire diameters for precision brazing

Premabraze® High Purity Brazing Materials

In many of today’s highly specialized metal joining applications, control of various elements and impurities is critical to the success of the process. At Handy & Harman, our manufacturing equipment includes state-of-the-art vacuum melting and casting for our high purity filler metals. We are a fully integrated manufacturer of these high purity, low volatile gold, silver and palladium based alloys.

Our Premabraze and high purity alloys are defined by their impurity limits for elements that are volatile (high vapor pressure) and would out gas during the brazing cycle. These filler metals serve a variety of industries including aerospace, semi-conductor, telecommunications, electrical/electronic and medical equipment. These applications require filler materials that are free from all volatile impurities. The brazing alloys they use are required to meet or exceed the highest standards. Our Premabraze brand of brazing materials meets these stringent industry requirements.

.

 

Computer controlled continuous casting.

 

Tolerances are held to +/- .005” on slitting mills.

Vacuum Processed

Premabraze filler metals are made by using only “certified” pure material. This metal is vacuum melted and cast to insure the cleanliness of the filler metal. These castings are manufactured into strip and wire products using processes developed to maintain the materials integrity throughout production. Conformance to specification is assured by chemical analysis and other performance requirements.

Manufacturing Capabilities

After casting and initial processing, these high purity metals are fabricated to several standard widths, thicknesses and diameters. However, our extensive manufacturing capabilities enable us to provide you with material sizes and shapes customized to your specific requirements. Some of these capabilities include:

Wire Drawing-Carbide and diamond dies on precision equipment produce diameters from. 187” to .005”. This enables us to provide the optimal sized material for your application. Our capabilities also include the ability to produce round, flat, square, half round, rectangular or unusual cross-sectioned material.

Strip Rolling/Slitting-Precision mills produce material thicknesses that are typically unavailable directly from the mills. Widths from 6” to .062” and thicknesses down to .001 “ are available on spools, coils, etc., depending upon your needs and production requirements.

Blanking/Ring Forming-Manufactured by high-speed machines, our rings and blanked parts are produced to customers specified requirements.

 

 


 

Our Thermo Elemental Arc Emission Spectrometer enables the detection of trace elements (less than 1 part per million) in high purity materials.

 

Quality Control

Handy & Harman Canada operates with an ISO 9002  registered quality system. In addition, we have a quality control lab with the latest in tested equipment. However, we also believe that quality cannot be tested into a product, therefore all our employees are trained in Statistical Process Control (SPC) and other quality control techniques and they are responsible for the quality of the materials they produce.

We also certify that our materials meet your specifications and independent lab certifications of analysis are also available when required.

 


Precision blanking equipment holds extremely tight tolerances on precision parts. Preform capabilities vary from .032” outside diameter to 4.00” and larger.

 

Technical Support

Handy & Harman has established a worldwide leadership role in the manufacture and marketing of Brazing and Soldering materials. At the heart of this growth and success is our commitment to Technical Support and Customer Service.

As a technical resource for hundreds of companies worldwide, customers have come to rely on us for engineering support in the areas of new product design, process development, training seminars and problem resolution. In addition, our innovative approach to customer service has earned us the reputation of a highly reliable and responsive supplier of brazing and soldering products and services.

 

High Purity Chart

1-800-558-3856 Fax 414-769-1093

Product

Family

Product Name

AWS

Spec.

Solidus

Liquidus

Alloy Composition

Comments

F°

C°

F°

C°

Ag

Au

Pt

Pd

Other

 

Pure Metals

Silver

 

1761

961

1761

961

99.9

 

 

 

 

Available in several grades including (99.9, 99.93, 99.95, 99.99)

Gold

 

1947

1064

1947

1064

 

99.9

 

 

 

Very Ductile-Wets most metals. Several grades available.

Platinum

 

3216

1767

3216

1767

 

 

99.9

 

 

Very high temperature-Several grades available.

Palladium

 

2826

1552

2826

1552

 

 

 

99.9

 

High temperature brazing of refractory metals. Several grades

available.

Product

Family

Product Name

AWS

Spec.

Solidus

Liquidus

Alloy Composition

Comments

F°

C°

F°

C°

Ag

Cu

Sn

Ni

Other

 

Brazing Alloys

for vacuum

applications

Braze 503

BVAg-6b

1435

779

1600

870

50

50

 

 

 

For electronic components where Cd and Zn are not desired.

Braze 604

BVAg-18

1115

600

1325

720

60

30

10

 

 

For vacuum tube seals-joins ferrous and nonferrous alloys.

Braze 716

BVAg-8b

1435

780

1465

795

71.5

28

0.5

 

 

For atmosphere brazing of Nickel & ferrous-based metals.

Braze 721

BVAg-8

1435

780

1435

780

72

28

 

 

 

For joining nonferrous electric components in vacuum.

Braze 999

BVAg-0

1761

961

1761

961

99.95

 

 

 

 

A VTG alloy for brazing ceramics to be used in semiconductors.

Product

Family

Product Name

AWS

Spec.

Solidus

Liquidus

Alloy Composition

Comments

F°

C°

F°

C°

Ag

Au

Cu

Pd

Other

 

Premabraze®

Alloys

Premabraze 051

 

1625

885

1643

895

5

75

20

 

 

Narrow melting range-good for step brazing.

Premabraze 127

BAu-3

1785

974

1885

1029

 

35

62

 

3 Ni

For Nickel, Mo, SS, Kovar®, and Mo-Mn metalized ceramics.

Premabraze 131

BVAu-4

1740

949

1740

949

 

82

 

 

18 Ni

For vacuum applications-joins SS, Inconnel, Kovar®, Tungsten, etc.

Premabraze 180

 

2246

1230

2255

1235

 

 

 

65

35 Co

Low penetration of substrates.

Premabraze 265

 

1562

850

1662

900

65

 

20

15

 

For SS, Cu, Kovar° and non Mo-Mn metallized ceramics.

Premabraze 399

BAu-1

1815

991

1860

1016

 

37.5

62.5

 

 

For Copper, Nickel, Kovar® and Mo-Mn metallized ceramics.

Premabraze 402

 

1751

955

1778

970

 

50

50

 

 

For Copper, Nickel, Kovar® and Mo-Mn metallized ceramics.

Premabraze 407

 

1814

990

1850

1010

 

35

65

 

 

For Copper, Nickel, Kovar® and Mo-Mn metallized ceramics.

Premabraze 408

 

1535

835

1553

845

20

60

20

 

 

Narrow melting range, useful in step brazing.

Premabraze 409

 

1670

910

1697

925

 

81.5

16.5

 

2Ni

For Cu, Ni,Mo-Mn-remains ductile. Low vapor pressure.

Premabraze 500

BVAu-7

2016

1102

2050

1121

 

50

 

25

25 Ni

High Strength and good oxidation resistance, for joining Super

Alloys.

Premabraze 540

BVAg-32

1652

900

1740

950

54

 

21

25

 

Similar to Au-Ni-lower cost and density. Doesn’t embrittle Kovar°.

Premabraze 550

 

1520

827

1600

871

55

 

30

10

5 Ni

For corrosion resistant joints-Brazing stainless steel.

Premabraze 580

BVAg-31

1515

824

1566

852

58

 

32

10

 

For Nickel, Copper, Kovar® and Mo-Mn. Good for vacuum tight

joints.

Premabraze 616

BVAg-29

1155

625

1305

705

61.5

 

24

 

14.5 In

For joining ferrous and nonferrous metals in moderate temp

vacuum.

Premabraze 631

 

1265

685

1346

730

63

 

27

 

10 In

Low melting, low vapor pressure. Joins ferrous and nonferrous

metals.

Premabraze 680

BVAg-30

1485

807

1490

810

68

 

27

5

 

For Kovar” and Mo-Mn seals.

Premabraze 700

BAu-6

1845

1007

1915

1046

 

70

 

8

22 Ni

For Super Alloys and stainless-high ductility and strength.

Premabraze 800

 

536

280

536

280

 

80

 

 

20 Sn

Low ductility alloy-low vapor pressure.

Premabraze 880

 

673

356

673

356

 

88

 

 

12 Ge

Low ductility alloy.

Premabraze 901

 

1835

1002

1950

1065

90

 

 

10

 

Recommended for Ni, stainless steel, Mo, W and fast cycles on Ti.

Premabraze 920

BVAu-8

2192

1200

2264

1240

 

92

 

8

 

Oxidation resistant filler metal for joining super alloys, Mo, Ta, etc.

Product

Family

Product Name

AWS

Spec.

Solidus

Liquidus

Alloy Composition

Comments

F°

C°

F°

C°

Ag

Au

Cu

Pd

Other

 

Active

Metal

Brazing

Lucanex

 

 

 

 

 

 

 

 

 

 

Brazing Paste Blended with Ti for active metal brazing of ceramics.

CERAMETiL 616

 

1155

625

1305

705

61

 

24

 

14.5 In

BR 616 strip coated with Ti for joining ceramics without

metallization. .

CERAMETiL 721

 

1435

780

1435

780

72

 

28

 

 

BR 721 strip coated for joining ceramics without metallization.

Kovar® is a registered trademark of CRS Holdings.