| We burn off valueless bulk
The first step in refining your
trash is to make your lot completely homogeneous. The reason? Because
we're going to sample it-and pay you on the basis of the assayed sample.
Only if your lot is completely homogeneous will the sample accurately
represent it.
Let us assume that the lot you've sent us is a "mixed" lot-a
shipment in which the precious metals are mixed in with sweeps, base
metals, organics and plastics. We begin by getting rid of the valueless
nonmetallic bulk. We accomplish this rapidly and efficiently through a
burning process, utilizing an incinerator appropriate in type and size
to the material in your lot.
Homogenizing and sampling mixed scrap
After
your mixed scrap has been incinerated, what remains is an ash, plus bits
of metal and plastic residues. Your lot is now ready for the next
step-pulverizing.
Pulverizing is accomplished in ball mills-large closed cylinders
containing steel balls. As the mills rotate, the balls pound the ash,
crushing it to a fine powder. This powder is then separated from
oversize metallics through a screening process.
Your scrap now consists of two forms-powder and metallics. The powder
undergoes a final blending operation to complete the homogenizing
process. It is then ready for sampling. Duplicate samples are carefully
drawn from the powder so that assay results can be cross-checked to
insure accuracy.
We
homogenize the metallic portion of your lot very simply-by melting it in
an electric induction or gas-fired furnace of appropriate size.
(If your lot had been all metal-base bars, for example -rather than
mixed scrap, it would have gone from Receiving directly to the melting
furnace, with no intermediate homogenizing operations.)
When the metallics are molten, an operator draws a "dip"
sample from the melt. The molten metal sample is poured into a container
of water, where it instantly hardens into small spheres-representative
samples of the metallic portion of your lot. Several spheres are
selected for assaying, and the rest returned to the furnace.
The two sets of samples-powder and metal-are now ready for assaying.
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